Titania Lambda Sensor TTL1.0

What it does

The lambda sensor is a post engine oxygen sensor fitted into the exhaust system of a vehicle and measures the amount of oxygen in the exhaust stream. It signals the ECU (Electronic Control Unit) with a voltage signal relevant to this oxygen level. The ECU interprets this as in indication of the vehicles mixture strength.
It is an essential part of the vehicles engine management system and the longevity of the catalytic converter is dependant upon its correct operation.

How do they work?

A flat, multi layer, blade type element constructed of a material known as Aluminium titanate (TiO2 also known as Titanium Dioxide) is housed in a stainless steel casing and protected by a steel guard that allows gases to pass through. The sensor is screwed into the exhaust manifold or down pipe of a vehicle such that its tip is in the exhaust flow.

One of the properties of aluminium titanate is that its resistance changes when subjected to differing oxygen concentrations. This property is used by lambda manufactures to construct a sensor that, when fitted into the exhaust system, signals the EMS ECU with a voltage relevant to the mixture level.

The sensor’s tip incorporates a heater element. The heater element is essential to the operation of the lambda sensor. All Titania sensors incorporate a heater element hence are only available in three or four wire configurations, and the most common wire colours are;

• Red = Heater positive (also ref in on three wire sensor)
• Yellow = Reference voltage in
• Black = Reference voltage out (output wire)
• White = Heater negative (earth)

The Titania sensor is much more flexible with temperature requirement than the Zirconia type sensor and generally has an operating temperature of between 250 and 600 degrees centigrade. The sensor is supplied with a constant voltage (normally 5v) and once its up to operating temperature it responds to the oxygen content with varying resistance and hence a varying output voltage signal (normally 1 – 5 Volt) 5 volts indicating a rich mixture.

Reasons for failure

Titania lambda sensors are inherently more reliable than Zirconia sensors there are two principle areas of failure:
Heater element failure, results in an elongated warm up period, increased emissions from cold and possible catalytic converter damage.
Sensor element pollution, the porous ceramic tips becomes blocked/polluted and results in poor response to mixture changes or in extreme cases total failure. The pollution can be as a result of chemical pollution i.e. exhaust paste, antifreeze or gasket sealant or due to excessive carbon build up due to engine wear or extended service life.

Testing

The heater can be checked with an Ohm meter and comparing the reading to known data. A heater failure usually results in an open circuit heater element, thus rendering the heater completely inoperative.
Check output circuit response time by monitoring output voltage with varying engine load (blip throttle). There should be an almost instantaneous response. Output voltage can be measured with either a voltmeter or an oscilloscope and should be in the region of 2 to 5 volts fluctuating.
Output response time errors cause common MOT failures. The lambda sensor will not react quick enough to changing engine loads and speeds, hence
at MOT when the emissions are being checked at a fast idle level the emission levels will rise above the legal limit before settling back down to, possibly pass the second fast idle test. The cause of this fault is almost always the lambda sensor.
Off the car testing is not practical with Titania sensors.


Note

Some vehicle manufacturers (Nissan, Jeep and Subaru) use a lower output (0-1 volt) Titania sensor. The methods of testing remain the same but for the lower voltages. As a general guide it is unusual for Titania sensors to be fitted to Japanese cars and to turbocharged cars. Bosch do not make Titania sensors and therefore cars with Bosch Injection systems (ECU) will not have a Titania sensor fitted.
The most common applications for the Titania sensor are the Vauxhall ECOTEC, Range Rovers and Jaguar

For further technical information concerning lambda sensors please phone our technical help line 01527 839307

 

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